Long Wall Plow Operator Workflow Map

In this article, we’ve created a starter Long Wall Plow Operator Workflow Map that you can use to start planning out your product/service delivery and we’ve outlined a few examples of experiments that you can run in your Long Wall Plow Operator role.

Ready to get started? Download the Workflow Map template or get in touch to discuss how a workflow coach could help you fast-track your business improvement.

Systems & Processes for Long Wall Plow Operator

The path towards better systems and processes in your Long Wall Plow Operator role starts with mapping out your most important business processes. Being able to see your business processes laid out visually helps you to collaborate with your team on how to improve and grow. By repeating this collaboration process, you’ll develop a culture of continuous improvement that leads to a growing business and streamlined systems and processes that increase customer & staff experience.

To help you start mapping out your processes, we’ve developed a sample flow for a Long Wall Plow Operator Workflow Map that you can use with your team to start clarifying your processes and then run Business Experiments so you can build a better business.

Workflow Map For A Long Wall Plow Operator

1. Preparing the equipment: The long wall plow operator starts by inspecting and preparing the equipment required for the mining operation. This includes checking the plow’s condition, ensuring all safety features are functional, and verifying the availability of necessary tools and supplies.

2. Setting up the long wall: The operator works with a team to set up the long wall, which involves positioning the plow and other supporting equipment in the designated mining area. This stage includes ensuring proper alignment and securing the equipment in place.

3. Conducting safety checks: Before commencing the mining operation, the operator performs thorough safety checks to ensure all safety protocols are followed. This includes inspecting the surrounding area for potential hazards, verifying the availability of emergency equipment, and communicating safety procedures to the team.

4. Initiating the plowing process: Once all safety measures are in place, the operator starts the plowing process. This involves operating the long wall plow to cut through the coal seam, extracting the coal, and creating a void behind.

5. Monitoring and adjusting: Throughout the plowing process, the operator closely monitors the equipment’s performance, coal extraction rate, and any potential issues. They make necessary adjustments to optimize the plowing operation, ensuring efficient coal extraction and minimizing downtime.

6. Ensuring continuous coal flow: The operator ensures a continuous flow of coal by coordinating with other team members responsible for transporting and processing the extracted coal. This stage involves maintaining a steady pace of plowing to meet production targets and avoid interruptions in the coal supply chain.

7. Conducting maintenance and repairs: Regular maintenance and repairs are crucial to keep the long wall plow and associated equipment in optimal condition. The operator schedules and performs routine maintenance tasks, such as lubrication, filter replacements, and minor repairs, to prevent breakdowns and extend equipment lifespan.

8. Monitoring environmental impact: Long wall plow operators are responsible for monitoring and minimizing the environmental impact of the mining operation. This includes monitoring dust levels, water usage, and implementing measures to control and mitigate any adverse effects on the surrounding environment.

9. Collaborating with support teams: The operator collaborates with various support teams, such as geologists, engineers, and maintenance personnel, to ensure smooth operations. They communicate any issues or requirements, provide feedback on equipment performance, and actively participate in continuous improvement initiatives.

10. Documenting and reporting: Throughout the service/product delivery process, the operator maintains detailed documentation of the plowing operation, including production data, equipment performance, safety incidents, and any notable observations. They regularly report this information to relevant stakeholders, contributing to continuous improvement efforts and regulatory compliance

Business Growth & Improvement Experiments

1. Name: Implementing automated long wall plow operation
Description: Introduce advanced technology and machinery to automate the long wall plow operation process, reducing the need for manual labor and increasing efficiency.
Expected Outcome: Increased productivity, reduced labor costs, and improved safety by minimizing human involvement in the operation.

2. Name: Conducting time-motion studies for long wall plow operation
Description: Analyze the time taken for each step of the long wall plow operation, identify bottlenecks, and streamline the process to eliminate unnecessary delays.
Expected Outcome: Improved operational efficiency, reduced downtime, and increased overall productivity by optimizing the sequence of tasks involved in the long wall plow operation.

3. Name: Implementing predictive maintenance for long wall plow machinery
Description: Utilize data analytics and predictive maintenance techniques to monitor the condition of long wall plow machinery, enabling proactive maintenance and minimizing unplanned downtime.
Expected Outcome: Reduced equipment breakdowns, increased machinery uptime, and cost savings by avoiding major repairs or replacements through timely maintenance interventions.

4. Name: Introducing employee training programs for long wall plow operators
Description: Develop comprehensive training programs to enhance the skills and knowledge of long wall plow operators, ensuring they are up-to-date with the latest techniques and safety protocols.
Expected Outcome: Improved operator proficiency, increased safety awareness, and enhanced operational performance, leading to higher productivity and reduced accidents or incidents.

5. Name: Implementing real-time monitoring and reporting systems
Description: Install sensors and monitoring devices on long wall plow machinery to collect real-time data on performance, fuel consumption, and other relevant metrics. Develop a reporting system to analyze the data and identify areas for improvement.
Expected Outcome: Enhanced visibility into machine performance, better decision-making based on data-driven insights, and improved operational efficiency by addressing inefficiencies or malfunctions promptly.

6. Name: Collaborating with suppliers for optimized parts and equipment procurement
Description: Establish strategic partnerships with suppliers to ensure timely and cost-effective procurement of parts and equipment required for long wall plow operation. Explore options for bulk purchasing or long-term contracts to secure favorable pricing and minimize delays.
Expected Outcome: Streamlined procurement process, reduced downtime due to delayed parts, and cost savings through optimized purchasing strategies.

7. Name: Conducting regular safety audits and implementing safety improvement initiatives
Description: Conduct comprehensive safety audits to identify potential hazards and areas for improvement in long wall plow operation. Implement safety improvement initiatives such as enhanced training, safety equipment upgrades, or process modifications.
Expected Outcome: Improved safety culture, reduced accidents or injuries, and compliance with safety regulations, leading to a more efficient and productive work environment.

8. Name: Exploring alternative energy sources for long wall plow operation
Description: Investigate the feasibility of utilizing alternative energy sources, such as solar or wind power, to supplement or replace traditional energy sources for long wall plow operation.
Expected Outcome: Reduced reliance on fossil fuels, cost savings on energy consumption, and improved environmental sustainability, aligning the business with green initiatives and potentially attracting environmentally conscious clients

What Next?

The above map and experiments are just a basic outline that you can use to get started on your path towards business improvement. If you’d like custom experiments with the highest ROI, would like to work on multiple workflows in your business (for clients/customers, HR/staff and others) or need someone to help you implement business improvement strategies & software, get in touch to find out whether working with a workflow coach could help fast-track your progress.